AI Inline Webbing Defect Inspection Solution

Detecting defects after webbing roll is completed wastes more than material—it also drains time, labor, and costs. Microtek’s AI Webbing Defect Inspection Solution is purpose-built for webbing machines and enables inspection during production, identifying defects such as broken yarns, missing picks, and oil stains before the roll is finished, protecting quality directly at the source

Key Advantages:

• Optimized Hardware Integration
  Purpose-built imaging devices fit confined spaces and support high-speed operation without disrupting production.
• Real-Time AI Inline Inspection
  100% inline inspection eliminates manual blind spots and ensures consistent, reliable quality control.
• Edge Computing with Instant Response
  Machine-level AI delivers immediate alerts or stop actions to prevent ongoing material waste.
• Configurable Inspection Strategy
  Customizable defect types and inspection thresholds balance detection accuracy and false alarms.
• Digital Quality Monitoring
  Dashboards and defect analytics transform hidden quality losses into traceable, supporting data-driven management decisions.

By integrating optical imaging, precision mechanical design, and AI image processing, this solution delivers fast and accurate quality control—from system deployment to data analysis. More than an inspection upgrade, it’s a critical step toward smart webbing manufacturing.
For more information or to explore customized inspection requirements, please feel free to contact us.

Features

• Real-time 100% inline inspection for full visibility into webbing quality
• Non-contact, high-precision imaging without disrupting production process
• Broad compatibility with webbing machines for fast, non-intrusive deployment
• Instant AI defect detection to minimize raw material loss and defective output
• Centralized monitoring of multiple machines for real-time quality status
• Open API for easy integration with existing enterprise systems

Textile Inspection Brochure

Technical Architecture
Front-end Imaging：LT-050 Imaging Device
Edge AI Inference：High-speed Edge Computing PC
Back-end Monitoring：Remote Analysis & Management System